Evaporation - Double Effect Evaporator

Double Effect Boiler Diagram

A complete teaching system with comprehensive experiments, data analysis, tutor's and student manuals if desired, and all instruments and controllers.

  • Single or double effect operation
  • Forward or parallel feed
  • Custom designed for technician/undergraduate teaching
  • Complete visual monitoring of the process
  • Easily operated and used
  • No further development work necessary
  • Suitable for project or research work

Specification

A QVF evaporation teaching system module comprising two steam-heated 20 liter evaporators, feed vessel, condenser, product and distillate receivers and connecting pipework, all manufactured from borosilicate glass. Designed to operate under reduced pressure with forward or parallel feed in single and double effect operation. Supplied with all valves, controllers, instrumentation, service lines and supporting structure. Complete with an installation and maintenance manual and tool kit.

Experimental Capabilities

  • Mass and heat balances
  • Determination of steam efficiency
  • The effect of steam pressure and vacuum level on throughput and efficiency
  • Comparison of single and double effect evaporation

Water is used in all experiments. Other liquid mixtures can also be investigated and the unit is ideal for desalination studies

The experiments are also designed to provide training in chemical plant control and operation.

Optional Manuals

The equipment can be supplied with the following manuals:

Tutor's manual: The basis of a lecture course on evaporation theory and practice. Also including operating instructions, experiments, typical results and answers to student questions.

Student manuals provide the basics of evaporation theory and practice with plant operating instructions.

Experiment booklets provide step-by-step instructions for performing the experiments, data to be recorded and questions to be answered.

Additional copies of the student manuals and experiment booklets can be reordered.

Description

The double effect evaporator is fitted with two steam heated evaporators. Vapor generated by the first effect passes to the boiler of the second where it condenses and then collects in the first effect distillate receiver. Vapor from the second effect condenses in the condenser and is collected in the second effect distillate receiver. When operating as a single effect evaporator, steam is introduced into the second effect boiler

Feed from the feed vessel can enter either effect, its flowrate being determined by means of an in-line variable area flow meter.

In continuous feed forward operation, the feed enters the first effect, the liquid level being manually controlled by intermittently opening the connecting valve between the two effects. In a similar manner, the second effect is allowed to overflow into the product receiver.

In parallel feed operation, feed enters both effects and levels are controlled in the same manner as feed forward operation.

Temperature and pressure gauges fitted at strategic locations enable the operation of the evaporators to be monitored and studied.

Plant operation is controlled from a free-standing control panel fitted with a mimic diagram, flow controllers, temperature and pressure indicators and services controllers.

All major process items and pipework are manufactured from QVF borosilicate glass with other contact parts in PVDF, PTFE and stainless Steel

Options

Either steam or electric heating.

Electrical Specification: The electrical system can be designed to meet your local requirements

Equipment Specification

  • Feed vessel: 30 L
  • Evaporators (2): 150mm x 0.5ft.2
  • Condenser (1): 225mm x 2.5ft.2
  • Distillate receivers (2): 5L
  • Product receiver: 5L
  • Safety: Graphite rupture discs (2)

Installation and maintenance manual provides detailed instructions on installing and maintaining the plant.

Instrumentation

  • Water: Control valve, pressure gauge
  • Vacuum: Control valve
  • Steam: Reducer, control valve, pressure gauge
  • Process: Variable area flowmeter, two temperature and pressure gauges

Utilities Requirements

  • Steam: 35 lb/hr at 3 bar g
  • Water: 2000 L/hr at 1 bar g
  • Vacuum: 100 torr

Space Requirements

(height x floor area)
3.3 x 3.0 x 1.0 meters


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