De Dietrich Glass-Lined Reactors

DD GL reactors

De Dietrich glass-lined reactors have been at the heart of chemical operations for over a century.  These are robustly designed and manufactured to stand up to very harsh environments.  The (typically) carbon-steel shell is designed and built to ASME code and then lined internally with our proprietary 3009 Glass.  After the glassing operation is complete, the external jacket (HemiCoil) is attached, the reactor is pressure tested, painted and assembled for shipment.  Glass-lined reactors are either custom fabricated or built to industry standards.  Learn more about the internal components of glass-lined steel reactors and the advantages of this construction.

The models available include:

CTJ ReactorCTJ Series - clamped or flanged-top reactors designed with a removable top head for today’s cleanability demands.  



GL ReactorGL Series- closed-welded reactors without a large main opening to maximize top head strength and allow for higher pressure ratings.  




SA ReactorSA Series- rugged, heavyweight reactors with large top head main cover that allows for installation and removal of one-piece agitators.






GL optimixOptiMix® - a patented reactor design that optimizes the mixing performance of glass-lined reactors by integrating three baffles on the vessel wall.



lab reactorLab Reactors - combines the quality and strength of production sized DDPS reactors in a small-scale laboratory design





Storage tanksGlass-lined steel tanks are also available for corrosion resistant chemical storage.


Additionally, DDPS carries a accessories and instrumentation to complement your reactor.

Not sure which model reactor is best for your process?  Review our Glass-Lined Steel Reactor Comparison Chart for more information, then click on the “Spec a Reactor” link below to design your own and submit for a quote:

Glass-Lined Reactor Comparison Chart

 

CTJ

GL

SA

OptiMix

Lab Reactor

Main Feature

Clamped-topped

Closed-welded

Large top head main cover

Wall-mounted baffle system in CTJ or GL design

Laboratory/scale-up size complete with insulation and sheathing

Advantages

Easy entry facilitates cleanability

Top head strength enables higher internal pressure rating, elminates need for gaskets, more room for additional nozzles

Opening enables use of one-piece agitators, narrow annulus jacket spacing enables quick heat up and cool down

Improved CIP efficiency, enhanced heat transfer and mixing, frees up nozzles for other use, reduces shaft deflection and extends seal life by minimizing the bending loads on the agitator shaft.

Easy to operate, allows for scale up work in same environment as full size DDPS reactor, emptying mechanism enables cleanability

Standard Agitator

Pitch blade turbine or retreat curve impeller

Glas-Lock Agitator with removable blades

Retreat curve impeller or GlasLock agitator with removable blades

See CTJ/GL

Turbine

Drive

Vertically mounted variable or fixed speed

Vertically mounted fixed speed

Vertically mounted fixed speed

Vertically mounted fixed speed

Variable speed

Internal Pressure

90/150 psig (6/10 bar)

130 psig (8.7 bar)

100 psig (6.7 bar)

90/150 psig (6/10 bar)

580 psig

Internal Vacuum

Full

Full

Full

Full

Full

Temperature (Max.)

500°F (260ºC)

500°F (260ºC)

500°F (260ºC)

500°F (260ºC)

482°F (250ºC)

Temperature (Min.)

-20°F (-30ºC)

 -20°F (-30ºC)

 -20°F (-30ºC)

 -20°F (-30ºC)

 -20°F (-30ºC)

Volume

2 to 2000 gal

300 to 10,000 gal

300 to 25,000 gal

30 to 2,000 gal (CTJ) / 300 to 10,000 (GL)

6.3 liters

CTA-button

GLS rxtr spec button - new

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Downloads

PDF icon3009 Glass Brochure (1.45 MB)
PDF iconGlass-Lined Vessel Brochure (789 kb)
PDF iconBulletin 501 -Installation and Maintenance Manual for Glass-Lined Vessels (1 MB)


Reactors, Clamped-Top CTJ Series

PDF iconCTJ series reactors (416 kb)
PDF iconCTJ5 retreat curve impeller (441 kb)
PDF iconCTJ10 retreat curve impeller (452 kb)
PDF iconCTJ20 retreat curve impeller (461 kb)
PDF iconCTJ20 pitch blade (303 kb)
PDF iconCTJ30 retreat curve impeller (471 kb)
PDF iconCTJ30 pitch blade (436 kb)
PDF iconCTJ50 retreat curve impeller (473 kb)
PDF iconCTJ50 pitch blade (314 kb)
PDF iconCTJ100 retreat curve impeller (376 kb)
PDF iconCTJ100 pitch blade (348 kb)
PDF iconCTJ200 retreat curve impeller (447 kb)
PDF iconCTJ300 (227 kb)
PDF iconCTJ-48-500 (324 kb)
PDF iconCTJ-54-500 (224 kb)
PDF iconCTJ-60-500 (235 kb)
PDF iconCTJ750 (226 kb)
PDF iconCTJ1000 (215 kb)
PDF iconCTJ2000 (319 kb)


Reactors, Closed Welded GL Series

PDF iconGL & CGL Series Reactors (265 kb)
PDF iconGL300 (423 kb)
PDF iconGL500 (415 kb)
PDF iconGL750 (719 kb)
PDF iconGL1000 (633 kb)
PDF iconGL1500 (561 kb)
PDF iconGL2000 (485 kb)
PDF iconGL3000 (444 kb)
PDF iconGL4000 (420 kb)
PDF iconGL5000 (312 kb)
PDF iconGL6000 (207 kb)
PDF iconGL8000 (204 kb)
PDF iconGL10000 (204 kb)



Reactors, Closed Welded SA Series

PDF iconSA & CSA Series (282 kb)
PDF iconSA300 (327 kb)
PDF iconSA500 (327 kb)
PDF iconSA750 (327 kb)
PDF iconSA1000 (332 kb)
PDF iconSA1500 (349 kb)
PDF iconSA2000 (182 kb)
PDF iconSA3000 (175 kb)
PDF iconSA4000 (286 kb)
PDF iconSA5000 (175 kb)
PDF iconSA6000 (286 kb)
PDF iconSA8000 (173 kb)
PDF iconSA10000 (267 kb)


Reactors, OptiMix

PDF iconDDPS OptiMix (345 kb)
PDF iconOptiMix Case Study - Pharmaceutical Online - Fall edition 2009 (461 kb)
PDF iconOptiMix Case Study (182 kb)
PDF iconOptiMix Case Study2 (181 kb)


CTJ Design:

PDF iconOptiMix CTJ20 (440 kb)
PDF iconOptiMix CTJ30 (481 kb)
PDF iconOptiMix CTJ50 (455 kb)
PDF iconOptiMix CTJ100 (497 kb)



GL Design:


PDF iconOptiMix GL300 (342 kb)
PDF iconOptiMix GL500 (332 kb)
PDF iconOptiMix GL750 (338 kb)
PDF iconOptiMix GL1000 (331 kb)
PDF iconOptiMix GL1500 (327 kb)
PDF iconOptiMix GL2000 (325 kb)
PDF iconOptiMix GL3000 (329 kb)
PDF iconOptiMix GL4000 (329 kb)


Reactors, Lab

PDF iconDDPS Laboratory Reactors (289 kb)