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    Integrated Process Systems

    Are you looking for help that goes beyond equipment? At De Dietrich, we provide a full spectrum of support, from process optimization to complete turnkey systems.
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    Benefits

    • Superior knowledge of core equipment and materials
    • Critical components manufactured in-house
    • Expedited engineering with the ability to scale support equipment
    • Basic to complete front-end engineering
    • Scope of project flexibility
    • Test facilities for material demonstrations
    • De Dietrich project management from concept through start-up
    • Project scale from laboratory to production
    • Modular designs vs. stick-building on-site

    Supported Technologies
    Engineering Services & Project Management Integrating Unit OperationsProcess
    Solutions

    Engineering Services & Project Management
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    De Dietrich has a unique combination of products and process knowledge to design, engineer and build process systems for a large variety of applications. Experienced engineers are devoted to all stages of your project lifecycle, from the initial inquiry and preliminary engineering up to the commissioning, installation and start-up of the plant at your site. Streamlined project management and communication ensures schedule and budget control without impacting system integrity.

    Features

    Our integrated systems project lifecycle consists of:
    • Preliminary / Basic Engineering
    • Process Development / Testing Facilities
    • Detail Engineering
    • Procurement
    • Construction
    • Installation and Start-up
    • Commissioning
    • Ongoing Support

    Advantages

    • Preliminary analysis allows you to better define the overall project economy prior to large commitments
    • Rental equipment and in-house testing capabilities aid to prove process feasibility without major capital expense
    • Single point contact simplifies communication
    • Decreased demand on your internal resources

    Integrating Unit Operations

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    Utilizing our core equipment, De Dietrich will work with your process objectives in mind to integrate process utilities, instrumentation, controls and other peripheral equipment to create a customized process solution. Covering many unit operations, our wide range of process technologies, auxiliary equipment and services provide process versatility and reliability. Whether your goals are to increase throughput and yield, or improve uptime or containment, we will help you select the best material of construction and system arrangement to meet your specific needs.

    Advantages

    • Lower engineering cost with equipment design and operation expertise
    • In-house manufacturing of critical components facilitates schedule and budget control
    • De Dietrich experience ensures confidence in auxiliary equipment integration, with hundreds of installations realized
    • Modular construction saves time and space

    Applications

    Process:

    • Mixing
    • Heat transfer
    • Distillation / Evaporation
    • Extraction
    • Filtration
    • Drying

    Auxiliary/ Peripherals:

    • Temperature Control Modules / Chillers
    • Instrumentation / Controls
    • Vacuum Systems
    • Vapor & Solvent Recovery
    • Containment
    • Solids transfer / Handling

    Services:

    • Skids/ Modular Construction
    • Installation support
    • Site Validation support

    Process Solutions
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    De Dietrich offers unmatched process engineering solutions from problem solving existing processes, developing new processes, and/or incorporating De Dietrich patented processes to your facility. Many of our proven process technologies focus on proprietary knowledge of our materials of construction and core equipment capabilities. Test facilities and rental equipment facilitate process development with highly corrosive materials, or actual customer feed streams, to confirm not just feasibility and optimization, but safety and reliability. The project’s scope can vary to meet your requirements, with involvement of local project management and installation as well as global experts for process start-up and commissioning.

    Applications

    Process Technologies

    Process Development/ Optimization

    • Test facilities
    • Rental Equipment
    • Preliminary process designs

    Advantages

    • Sustainable solutions for feed material recovery/ waste reduction
    • Ability to prove process technology (pilot / test facilities / rental equipment)
    • Proven technology (references) / warrantied solutions
    • Support from test to commissioning

    Portfolio

    Whether you're looking for a pre-engineered system or a customized solution, De Dietrich has the experience and capability to meet your unique process requirements. Our systems portfolio covers a broad spectrum of applications, arrangements/designs and scale with a scope of supply that is equally diversified. Here are a few projects that showcase some of the many technologies we specialize in.
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    Specialty Chemical Production Plant

    Four De Dietrich GLS OptiMix Reactors Systems, 200 & 500 gallon capacity with

    • Ta Overhead Condensers
    • Contained Solid Charging
    • HTM's
    • Automation and Controls
    • Full function Factory Acceptance Test with water batches
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    API Production Facility

    Two 100 Gallon De Dietrich GLS OptiMix Reactors Systems with

    • QVF Glass Piping & Condensers
    • Custom layout for low ceiling installation
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    Specialty Chemical Production Plant

    QVF Glass Process System with

    • 20 L agitated & jacketed reactor
    • 100L Charge/Hold Tank
    • Product Scrubber
    • Metered Charge System
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    Pharmaceutical Production Plant

    Fully assembled, skid mounted Pilot scale Rosenmund Filter/Dryer w/ PLC controls with

    • Local control panels
    • Side discharge valve with offloader
    • Glove box for contained heel discharge
    Short Path Evaporation System

    Short Path Evaporation System for Vegetable Oil Refining

    Project Features:

    • Capacity 500 kg/hr feed with up to 60% distillate cut
    • Temperature up to 300°C
    • Operating vacuum down to 0.1 mbar absolute
    • Complete process development & testing and design engineering
    • Fully assembled modular system
    Integrated Systems

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    DE DIETRICH is the world's leading provider of engineered systems, process equipment and solutions for the pharmaceutical, food, green chemistry and chemical industries.

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