Engineered Systems

 

 

De Dietrich Engineered Systems offers of customers the advantage of our knowledge and expertise in reactor and process systems based around one or more of our core technologies: batch processes/reaction, filtration, drying, solids handling, heat transfer, and mass transfer.  We will integrate our core equipment with process utilities, instrumentation, automation and controls and other peripheral equipment to create a customized process solution.

Guaranteed process solutions are offered for processes that DDPS has developed proprietary technology.  These applications take advantage our comprehensive know-how and experience in several areas, such as highly corrosive materials, high purity requirements, and extraction technology.

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View our systems portfolio below or search by the examples of our capabilities:

Application

Size / Scale

Features


Systems Portfolio

1 Specialty Chemical Production PlantSystem

Specialty Chemical Production Plant

Location

Western USA

Description of Equipment

Four De Dietrich glass-lined steel OptiMix reactors systems, 200 and 500 gallon capacity with:
  • 1 Specialty Chemical Production Plant controlsTa overhead condensers
  • Contained solid charging
  • HTM’s
  • Automation and controls
  • Full function Factory Acceptance Test with water batches




2 Specialty Chemical Production Plant

System

Specialty Chemical Production Plant

Location

Eastern USA

Description of Equipment

One De Dietrich glass-lined steel reactors system, 1,000 gallon capacity with:
  • 2 Specialty Chemical Production Plant solidworksStainless steel charge tank and overhead condenser
  • Heat Transfer Module
  • Automation and Controls
  • 3D modeling to expedite approval and delivery






3 API Pilot-Production Plant

System

API Pilot/ Production Plant

Location

Midwest USA

Description of Equipment

Two De Dietrich glass-lined steel reactors systems, 200 and 50 gallon capacity with:
  • QVF glass overheads and condensers
  • QVF glass columns with Dean/Stark trap
3 API Pilot-Production Plant rxtr controls











4 API Production Facility

System

API Production Facility

Location

Eastern USA

Description of Equipment

Two 100 gallon De Dietrich glass-lined steel OptiMix reactors systems with:
  • 4 API Production Facility Pre installationQVF glass piping and condensers
  • Custom layout for low ceiling installation











5 API Kilo Plant

System

API Kilo Plant

Location

Switzerland

Description of Equipment

5 API Kilo Plant Reactor close upTwo QVF pharma reactor systems, 63 and 100 liter capacity with:
  • QVF glass overheads
  • De Dietrich VERI glass-lined steel reactor body
  • Portable mix/transfer vessels, 30 liter
  • GMP/ WPR glass system



















6 API Kilo-Pilot Plant

System

API Kilo/Pilot Plant

Location

Eastern USA

Description of Equipment

Two QVF pharma reactor systems, 60 and 100 liter capacity with:
  • 6 API Kilo-Pilot Plant reactorBudzar dual loop HTMs
  • QVF glass overheads / SiC tube condensers
  • De Dietrich VERI glass-lined steel reactor body with OptiMix baffles

















7 Specialty Chemical Production Plant drawing

System

Specialty Chemical Production Plant

Location

Western USA

Description of Equipment

QVF Q Series 100 liter reactor and 30 liter receiver featuring:
  • 7 Specialty Chemical Production Plant 3D imageGlass vessels and overheads 
  • Phase separator
  • Mobile structures
  • HTM’s

















7 Specialty Chemical Production Plant























8 Specialty Chemical Pilot Plant

System

Specialty Chemical Pilot Plant

Location

Southwestern USA

Description of Equipment

QVF glass 50 liter mixer featuring:
  • Glass jacketed bottom and head
  • Vessel base lift mechanism
  • Air motor







8 Specialty Chemical Pilot Plant reactor
















9 Specialty Chemical Production Plant

System

Specialty Chemical Production Plant

Location

Gulf Coast USA

Description of Equipment

QVF Glass Process System featuring:
  • 20 liter agitated and jacketed reactor
  • 100 liter charge/hold tank
  • Product scrubber
  • Metered charge system




9 Specialty Chemical Pilot Production Plant controls






















10 Pharmaceutical Production Plant

System

Pharmaceutical Production Plant

Location

Gulf Coast USA

Description of Equipment

QVF DN100 x 6m tall distillation system with:
  • DuraPack® structured glass packing for visibility of fouling and purity/corrosion resistance
  • QVF glass level tanks, piping, and coolers


























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10 Pharmaceutical Production Plant DuraPack



















11 Industrial Chemical Production Plant QVF

System

Industrial Chemical Production Plant

Location

Gulf Coast USA

Description of Equipment

Sulfuric acid dilution system with:
  • 98% to 70% at 15 gpm
  • QVF glass for corrosion resistance and temperature
  • Automation and controls/PLC






11 Industrial Chemical Production Plant SAD












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System

Semiconductor Production Plant

Location

Pacific NW USA

Description of Equipment

QVF single stage, vacuum evaporator system, 35-50 gph rated with:
  • Vertical titanium tube /Model D evaporator
  • Multiple material of construction for economy (FRP/Ti/Alloy20/TFE/stainless steel)
  • Push button start/stop, PLC controlled




12 Semiconductor Production Plant HE











13 Plating Plant

System

Plating Plant

Location

Midwest USA

Description of Equipment

QVF single stage, vacuum evaporator system, 75 gph rated with:
  • Vertical Nb tube /Model RBW evaporator
  • Multiple material of construction for economy (Nb/Glass/PTFE/stainless steel)
  • Push button start/stop, PLC Controlled










13 Plating Plant Evaporator













instructional column systemsSystem

Training/Instructional Column System

Location

Southeast USA

Description of Equipment

QVF glass process system with:
  • Dual 8" x 20 stage distillation columns
  • Delta V control system
  • Turnkey Installation




column system QVF













distillation column packing












deltaV control system
























API kilo plantSystem

API Kilo Plant

Location

Southeast USA

Description of Equipment

Dual 40 liter kilo plant with:
  • De Dietrich glass-lined steel VERI reactors
  • QVF glass overheads, intermediate vessels
  • Mobile charging/transfer system
  • Budzar thermal oil systems
  • Vacuum system
  • PLC controlled




API kilo plant model












API kilo plant temperature control modules












API kilo plant vacuum system












Biopharm reactor system modelSystem

Biopharm Reactor System

Location

Eastern USA

Description of Equipment

QVF glass and stainless steel reactor system with:
  • 100 liter agitated and jacketed reactor
  • Coated glass for light-sensitive chemicals
  • Mobile vessel designed for autoclave treatment
  • CIP system
Biopharm Reactor System


























Biopharm reactor system valve


























API-reactor-system-profileSystem

High-potency API (HPAPI) development and manufacturing

Location

Midwest USA

Description of Equipment

2 De Dietrich glass-lined steel OptiMix reactors systems, 100 and 200 gallon capacity, with:

  • Shell and tube overhead condensers
  • Dual receivers and interconnecting piping
  • Full function Factory Acceptance Test











SystemPowder samples

Industrial Lubricant Manufacturer Production Plant

Location

Southeast USA

Description of Equipment

  • 6-inch Powder Pump manufactured in stainless steel
  • PLC control system with integral HMI
  • HMI programmed with multiple screens for transfer settings, each powder having a dedicated screen.












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System

Specialty Chemical Production Plant

Location

Southern USA

Description of Equipment

  • Big Bag station with capability to allow charging to drums
  • 8-inch Powder Pump
  • PLC/HMI


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moz-screenshot-65System

Specialty Materials Production Plant

Location

Southeast USA

Description of Equipment

  • 8-inch Powder Pump manufactured in stainless steel
  • PLC control system with integral HMI
  • HMI programmed with multiple screens for transfer settings, each powder having a dedicated screen. 

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System

Specialty Chemical Production Plant

Location

Southern USA

Description of Equipment

  • Big Bag station
  • Two Powder Pump 6
  • PLC/HMI communicating with plant DCS to integrate process interlocks and provide data logging.

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System

Chemical Contract Manufacturer’s Production Plant

Location

United Kingdom

Description of Equipment

Two reactors were each equipped with a DN250 Powder Pump, both controlled by a single PLC control system with HMI.  Powder Pumps and HMI panel rated for installation in an ATEX Zone 1 area with PLC in safe area.

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